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Rubber Washer vs. O-Ring: What's the Difference?

The Rubberwasherwarehouse Team |

People often use "washer" and "O-ring" interchangeably, but they're different parts that seal in different ways. Using the wrong one is a common cause of leaks.

The core difference

A flat rubber washer is a disc that seals against a flat face — under a bolt head, between two flat surfaces, or on a threaded fitting. An O-ring is a round-cross-section ring that seals inside a machined groove, usually radially. Washers seal axially (by clamping); O-rings seal by being squeezed in a gland.

When to use a flat washer

  • Sealing under a bolt, screw or fitting on a flat surface
  • Spacing, shimming or load distribution
  • Hose, faucet and plumbing connections

When to use an O-ring

  • Sealing in a designed groove between mating parts
  • Rotating or reciprocating shafts
  • Pressurized fluid or pneumatic systems

If your part sits flat against a surface, you want a washer — choose the compound in our material guide and the dimensions in the size guide, then shop by size.

If your part does need an O-ring, our sister store Rubber Feet Warehouse stocks nitrile (Buna-N) O-rings in standard AS568 sizes.